Minimized the formation of undesirable chips by optimizing the parameters in the Friction Element Welding.

Developed a simulation model of the same in Ansys Workbench with an average percent error of 13% 

Presented my findings at the Fabtech American Welding Society (AWS 2020) 

Performed a root cause analysis to identify the reason for chipping behavior and derived a DOE accordingly to eliminate this erroneous behavior.

Decoupled the variability in the tool wear evolution projects by performing Trochoidal Milling operations on Nickel alloys in CNC machines. 

Reduced the effect of Springback by 61% in Single Point Incremental Forming by comparing the effects of different variables on this novel forming technique.

Developed work instructions for general maintenance and tool change cycle for various equipment. 

Hands-on experience with various power tools, manufacturing processes, and equipment. 

Analyzed material behavior and joint strength by performing tensile tests, shear tests, cross tension, and hardness tests. 

Developed work instructions for general maintenance and tool change cycle for the CNC’s. 

Optimized the design and reduced the cost of test fixtures by 21% through rapid prototyping and validation.

Improved the organization and efficiency of the workplace by following the 5S system. 

Followed lean manufacturing techniques, and pull system to reduce the inventory of materials. 

Submitted research papers in various conferences on Single Point Incremental Forming, Friction Element Welding, and Friction Element Riveting.

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